Smart Warehousing Transformation Solutions for the Semiconductor Industry
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About Project

Product Description:
Keslon retrofitted an existing warehouse for a well-known semiconductor company with intelligent, three-dimensional storage. This client is a high-tech enterprise specializing in the research, development, production, and sales of 200mm and 300mm integrated circuit wafers, advanced equipment, and materials. Leveraging extensive field experience and superior product performance, the Keslon project team integrated the client’s requirements with existing equipment and processes to provide a comprehensive solution. This solution utilizes an intelligent system integrated with warehouse hardware to achieve intelligent operations across all stages of material storage, sorting, verification, distribution, and dispatch, from the warehouse to the production line, with lower operating costs, higher efficiency, and improved management.
This project comprises a racking system, a stacker crane system, a conveyor system, a power-assisted robotic system, and a warehouse management and control system. The core equipment was independently developed and subjected to systematic and scientific periodic testing to ensure stable and reliable operation and high system availability. The warehouse management system integrates with the robotic equipment to enable flexible scheduling and efficient and accurate picking.
Product Advantage:
Instructions are sent to the WCS system through the upstream WMS system, enabling flexible material handling from incoming materials to outgoing materials. This allows for timely and accurate material sorting, reducing labor and inventory backlogs, and mitigating the risk of quality issues.
The stacker crane utilizes automated logistics and warehousing equipment to automate storage management in the warehouse, ensuring timely and automatic replenishment of empty pallets on the conveyor line and timely delivery of materials to the next workstation on the conveyor line. Manual and automatic control options are available, providing flexible handling of transport anomalies. The stacker crane’s conveyor system PLC is connected to a monitoring computer via a communications processor. It receives command instructions from the monitoring computer and reports information on command execution and system status. The electronic control system features fault detection and alarm functions, including audible and visual alarms, as well as alarm cancellation.